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Aviation Thermal Repair Instrument

The RETOP aviation thermal repair instrument is the self-developed RTP-6302 series composite repair system. 
Compact in size, it is easy to transport and carry. By applying heat and pressure to composites, it enables out-of-autoclave forming, composite repair, and composite-to-metal bonding.
 Featuring advanced integrated circuits, a reliable operating system, and high-precision temperature/pressure control, it ensures consistent performance in composite manufacturing and repair.
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Technical Parameters

 

Item

Parameters

Weight

17KG

Dimensions

570 × 370 × 220 mm

Storage Temperature

-20°C ~ 60°C
Operating Temperature 5.5-100~240V AC, 50~60 Hz, max. 32A/zone
Humidity 0~90% RH (non-condensing)
Power Input 110-250 VAC
Air Supply Interface -10°C ~ 50°C
Vacuum Interface 1 per zone, Rilsan 8/10 mm, 0~840 mBar
Thermocouple Interfaces 20000 mm/min

 

 

 

Performance Characteristics

 

Equipment Performance Features:

  • High Portability: Dimensions 570×370×220mm, weighing only 17kg, can be carried directly as cabin baggage without checked-in luggage.
  • Three-Protection Design: The housing adopts dustproof and waterproof materials, lightweight and durable.
  • HD Touch Interaction: 10.1-inch 1080p LCD touchscreen with full Chinese interface, readable under strong outdoor light.
  • Powerful Program Management: Stores 100+ repair programs, with no fewer than 30 curing programs; supports ≥6 heating/cooling segments, allowing mid-process pause and modification.
  • Precise & Stable Temperature Control: Heating rate ≥2.5°C/min (up to 5°C/min), temperature measurement accuracy ±3°C, thermocouple error ±1.1°C, max heating temperature 260°C.
  • Multi-Layer Safety Protection: Automatically terminates programs on temperature/vacuum anomalies; features power-off, leakage, and overload protection.
  • Data Visualization: Supports real-time temperature display via images, values, and curves, with adjustable and monitorable vacuum levels. 

 

 

Main Functional Features:

  • Flexible Dual-Zone Control: Supports independent and linked operation modes. Each zone delivers 32A, with a maximum combined 63A in linked mode, adapting to diverse working conditions.
  • Versatile Temperature Control Modes: Supports average temperature control, max/min temperature control, and designated thermocouple control, with automatic temperature regulation, data logging, and alarm functions.
  • Multi-Point Temperature Monitoring: 10 Type J thermocouple sockets per zone (20 total), enabling full-coverage temperature measurement with no blind spots.
  • Comprehensive Self-Test Function: Automatically checks the heating blanket, thermocouples, and vacuum status before curing to prevent potential faults.
  • Data Export & Upgrade: Built-in USB port allows exporting quality control reports in print, PDF, or CSV formats.
  • Free Software Upgrades: The device supports free software upgrades.

 

Other Advantages:

  • Fully self-developed and controllable, with rapid after-sales support response.
  • Comes with a Simplified Chinese interface, with optional Chinese/English language switching.

 

 

Application Fields

 

 The thermal repair instrument is widely used in composite manufacturing and repair, and is trusted by aircraft manufacturers, military units, research institutes, aircraft maintenance organizations, and airlines.